Evaluation of Welding Current Impact on Residual Stresses Status in Ship-Building Steel Weldments Using Barkhausen Noise
Article Sidebar
Main Article Content
Abstract
The paper intends to determine the relationship between heat input and the residual stresses distribution in shipbuilding steel weldments using the Magnetic Barkhausen Noise (MBN) technique. The rate of fusion during welding was controlled by amount and time of fusion for a given weld bead width. Barkhausen noise measurements were performed parallel to the weld bead at the back of the plates welded using variable welding currents along the line that crosses the weld bead. The heat affected zones were differentiated by a variation in MBN peak height. The high welding current was characterized by high MBN amplitude compared with the medium and the low currents. The results showed that the heat affected zone was narrower with high welding current and increases with decreasing current. The results indicate that residual stresses introduced in steel by welding could be mapped nondestructively by magnetic Barkhausen noise
Article Details
This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License.
References
P. Colegrove, C. Ikeagu, A. Thistlethwait, S. Williams, T Nagy, W. Wojciech, and A. Steuwer, T. Pirling, “The welding process impact on residual stress and distortion”, Science and Technology of Welding and Joining, Vol. 14 No 8, pp 717-725, 2009. DOI: https://doi.org/10.1179/136217109X406938
D. M., Stewart, K. J. Stevensand A. B. Kaiser, “Magnetic Barkhausen noise analysis of stress in steel' Current App.Phy., Vol. 4, pp 308–311, 2004.
Q. Xin, D. Shu, L. Hui, W. Wei, and J. Chen, “Magnetic Barkhausen noise, Metal Magnetic Memory testing and estimation of ship plate welded structure stress”, J. Non-destructive Evaluation; Vol 32, pp 80-89, 2012. DOI: https://doi.org/10.1007/s10921-011-0123-7
H. IlkerYelbay, I. Cam, and C. Hakan Gur, “Non-destructive determination of residual stress state in steel weldments by magnetic Barkhausen noise technique”, NDT & E Int., Vol 43, pp 29-33, 2010.
D. C. Jiles, L. B. Sipahi, and G. J. Williams,“Modeling ofmicromagneticBarkhausen activity using a stochastic processextension to the theory of hysteresis” J. Appl. Phys; Vol. 73pp5830-5834, 1993. DOI: https://doi.org/10.1063/1.353541
B. Rajni, M.Kinalkar, and S. Harne, “A Review on Various Cooling System Employed in Grinding”, Intern. J. Innov. Tech. Expl. Eng. (IJITEE) Vol. 4 (1), pp 28-35, 2014
Lo CCH, S. J. Lee, L. Li, L. C. Kerdus and D. C. Jiles“Modelingstress effects on magnetic hysteresis and Barkhausen emissionusing a hysteretic-stochastic model” IEEE Trans. Magn. Vol. 38,pp2418 - 2420, 2002. DOI: https://doi.org/10.1109/TMAG.2002.803612
Yelbay, H. I., Cam, I., &Gür, C. H. (2010). Non-destructive determination of residual stress state in steel weldments by Magnetic Barkhausen Noise technique. NDT & E International, 43(1), 29-33. DOI: https://doi.org/10.1016/j.ndteint.2009.08.003
Macherauch E, Kloos KH. Origin, measurements and evaluation of residual stresses. Residual Stress Sci. Technol 1987:3–26. DOI: https://doi.org/10.1016/B978-0-08-034062-3.50033-1
Rossini, N. S., Dassisti, M., Benyounis, K. Y., & Olabi, A. G. Methods of measuring residual stresses in components. Materials & Design, 35, (2012). 572-588. DOI: https://doi.org/10.1016/j.matdes.2011.08.022
Sharpe, W. N. (Ed.). (2008). Springer handbook of experimental solid mechanics. Springer Science & Business Media. DOI: https://doi.org/10.1007/978-0-387-30877-7
Trufyakov, V., Mikheev, P., &Kudryavtsev, Y. (1995). Fatigue strength of welded structures. Residual stresses and improvement treatments. Harwood Academic PublishersGmb, 100.
Blaow, M. M., & Shaw, B. A. (2014). Magnetic Barkhausen noise profile analysis: Effect of excitation field strength and detection coil sensitivity in case carburized steel.Materials Sciences and Applications,5 (05), 258. DOI: https://doi.org/10.4236/msa.2014.55030
Stewart, D. M., Stevens, K. J., & Kaiser, A. B. (2004). Magnetic Barkhausen noise analysis of stress in steel. Current Applied Physics, 4(2-4), 308-311. DOI: https://doi.org/10.1016/j.cap.2003.11.035
Vourna, P., Ktena, A., Tsakiridis, P. E., &Hristoforou, E. (2015). A novel approach of accurately evaluating residual stress and microstructure of welded electrical steels .NDT & E International, 1, pp 33-42. DOI: https://doi.org/10.1016/j.ndteint.2014.09.011
M. Swallem, M.; Blaow, A; Adarrat. “Optimizing detection parameters of magnetic Barkhausen noise using heat affected zone in welded ship steel plate”. Advanced Materials Research . (2015), 1119, p849-856. DOI: https://doi.org/10.4028/www.scientific.net/AMR.1119.849
X, Kleber, A. Vincent 'On the role of residual internal stresses and dislocations on Barkhausen noise in plastically deformed steel' NDT & E Int., Vol. 37, pp 439 – 445, 2004. DOI: https://doi.org/10.1016/j.ndteint.2003.11.008
T, Krause, L. Clapham, A, Pattantyus, D. Atherton. 'Investigation of the stress-dependent magnetic easy axis in steel using magnetic Barkhausen noise' J Appl Phys Vol 79, pp 4242–4252, 1996. DOI: https://doi.org/10.1063/1.361878
K. Kesaven, K. Ravisankar, S. Parivallal, and P. Sreeshylam, “Non destructive evaluation of residual stresses in welded plates using the Barkhausen noise technique” Exp. Tech., pp 17-21, 2005. DOI: https://doi.org/10.1111/j.1747-1567.2005.tb00234.x